Manual bone cement mixing device

ABSTRACT

A device for mixing bone cement is disclosed. Dry PMMA powder and MMA liquid are mixed in a vacuum chamber by a rotary mixer having a pair of spaced mixing arms. The rotary mixer is manually rotated by a gear drive. The arms of the rotary mixer follow continuous paths, each path having a plurality of loops at the wall of the chamber and curved portions extending across the chamber between loops. The arms move through the cement, break bubbles and thoroughly mix the PMMA and MMA. Gas from broken bubbles is vacuum drawn from the mixer to a vacuum source.

FIELD OF THE INVENTION

The invention relates to a device for mixing bone cement.

DESCRIPTION OF THE PRIOR ART

Bone cement is prepared by mixing a very fine cement powder, typicallypolymethylmethacrylate (PMMA), with a liquid monomer, typicallymethylmethacrylate (MMA). The cement is used as a grout for implantingprosthetic devices in live bone. Because the cement hardens quickly itis mixed in the operating room and is then transferred directly to aprepared implantation site. The mixing of PMMA and MMA is performed in ahousing under sterile conditions. During mixing, gas voids or bubblesare trapped in the viscous cement. These voids form hollow inclusions inthe cured cement which weaken the cement and increase the possibility ofcement fracture and resultant loosening of an implanted prostheticdevice.

Conventional in-bowl and in-syringe bone cement mixing devices have avacuum mixing chamber, a lid which covers the chamber and seals the PMMAand MMA in the mixing chamber and a rotary mixer which extends throughthe lid and into the mixing chamber. The mixer is manually rotated tomix the powder and liquid together and form bone cement. It is commonpractice to connect the mixing device to a vacuum source to reduce theinternal pressure in the mixing device in an attempt to remove bubblegas from the cement during mixing.

Bone cement is mixed by placing fine PMMA powder and MMA liquid in amixing chamber, either the bowl of an in-bowl mixer or the barrel of asyringe cartridge which is in turn placed in a housing. The mixingdevice is closed with a mixer extending into the cement powder andliquid and the device is connected to a vacuum source. The mixer ismanually operated for a measured time interval to mix the powder andliquid and form the bone cement.

When the mixing device is closed, the vacuum source very rapidly reducesthe pressure within the closed mixing chamber and rapidly draws therelatively large volume of air between the very fine dry particles ofpowdered PMMA out of the mixing chamber holding the PMMA. This occursbefore the powder is fully wetted by the MMA and captured in a liquid orpartially liquid body of cement.

The pressure within the chamber is often reduced sufficiently rapidly todraw the air in the PMMA powder out of the powder explosively. Fine PMMAparticles are entrained with the air and are drawn up from the bottom ofthe chamber, much like a geyser. The explosive extraction of air frombetween the particles of PMMA is undesirable because it may removesufficient PMMA from the mixing chamber to change the composition of thebone cement and may coat the upper walls of the mixing device withpowdered PMMA. PMMA powder may also be drawn into the vacuum line.

Rotation of the mixer in a conventional bone cement mixing device mixesthe powdered PMMA and liquid MMA together to form a body of bone cement.During this mixing remaining air in the PMMA powder forms bubbles in thecement. Shallow bubbles located near the top of the cement tend to riseto the surface and break. Deep bubbles do not rise to the top of theviscous cement. As the mixer is moved through the cement it contactsbubbles in its swept path. These bubbles are broken by the mixer andwithdrawn from the chamber. However, the mixer does not slice or breakall of the bubbles in the cement. The path swept by a conventional mixerdoes not move the mixer through or sufficiently near all the bone cementin the mixing chamber to break all bubbles and release all bubble gas.

Bubbles deep in the liquid cement which are not sliced by the mixer arenot removed from the cement. The viscosity of the cement prevents thesebubbles from rising to the top of the cement and breaking. The bubblesin the fully mixed cement remain in the cement as the cement is removedfrom the mixing chamber and placed in an implantation site. The bubblesform hollow inclusions in the hardened cement. Joints formed byconventionally mixed bone cement are weakened by the inclusions.

SUMMARY OF THE INVENTION

The invention is a device for uniformly mixing bone cement powder andliquid to make a body of bone cement of the proper consistency having areduced number of gas bubbles. Powder geysers are eliminated. The armsof a rotary mixer are moved through a mixing chamber sufficiently closeto each volume of cement in the chamber to thoroughly mix all of thecement to the proper consistency and break substantially all bubbles inthe cement. Bubble gas is drawn from the mixing chamber by vacuum.

Two embodiments of the mixing device are disclosed. Each embodimentmixer device includes a mixer housing defining a mixing chamber, a capclosing the top of the mixer housing and supporting a manually operatedmixer drive, a rotary mixer attached to the cap and rotated by the driveand a vacuum tube fitting. The two embodiments use different drives forrotating the mixer in the chamber.

In the first embodiment, the drive includes a three gear train whichsimultaneously rotates the opposed arms of the rotary mixer extendinginto the PMMA and MMA about the axis of the mixer and moves the mixer ina circle around the axis of the chamber. Each arm is moved along acontinuous path having loops sweeping close past the sidewall of thechamber and portions extending through the center of the chamber. Thepaths of the two arms through the cement are angularly offset to assurethat the arms sweep through or very close to all of the cement in thechamber, mix the cement thoroughly and uniformly, and breaksubstantially all bubbles to permit vacuum withdrawal of released bubblegas. The mixed cement body has a proper consistency and contains reducedbubbles. Movement of the arms past the chamber sidewall wipes adheredpowdered cement from the arms and the sidewall for improved mixing.

The second embodiment mixing device uses a two gear drive which movesthe mixer arms along paths like the paths of the mixer arms in the firstembodiment to assure that the arms sweep through or very close to all ofthe cement in the chamber, mix the cement thoroughly and uniformly andbreak substantially all bubbles to permit vacuum withdrawal of releasedbubble gas.

Each of the two mixing devices may be used with automatic shutdownvacuum source. The source is connected to mixing device by vacuum tubeand includes a vacuum pump which reduces the pressure within the mixingchamber during mixing in order to withdraw bubble gas from the bonecement. After mixing has been completed, the vacuum tube is removed fromthe mixing device, the cap is removed and the mixed cement is flowed toan application site.

The vacuum source senses the increase in pressure in the vacuum tubewhen the tube is disconnected from the mixing device and automaticallyshuts down the vacuum pump in order to prevent vacuum drawing ofcontaminants into the vacuum tube. Shutdown is automatic and does notrequire the attention and time of operating room personnel.

Other objects and features of the invention will become apparent as thedescription proceeds, especially when taken in conjunction with theaccompanying drawings illustrating the invention, of which there arenine sheets and two embodiments.

DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertical sectional view taken through a first embodimentbone cement mixing device;

FIG. 2 is a sectional view taken along line 2--2 of FIG. 1;

FIG. 3 is an enlarged exploded view illustrating the components of thedrive of the mixer shown in FIG. 1;

FIG. 4 is a sectional view taken along line 4--4 of FIG. 1 illustratingthe mixing paths swept by the mixer;

FIG. 5 is a view of an alternative embodiment vacuum port for the mixer;

FIG. 6 is a vertical sectional view taken through a second embodimentbone cement mixing device;

FIG. 7 is a sectional view taken along line 7--7 of FIG. 6;

FIG. 8 is an enlarged exploded view illustrating the components of thedrive of the mixer shown in FIG. 6;

FIG. 9 illustrates a bone cement mixer and an automatic shutdown vacuumsource;

FIG. 10 is a sectional view illustrating the lower end of a secondembodiment cement mixer in the mixing device of FIG. 1; and

FIG. 11 is an isometric view of the piston and lower end of the mixer ofFIG. 10.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

First embodiment mixing device 10 shown in FIGS. 1-4 is used to mix bonecement powder and a liquid under vacuum to make a body of uniformlymixed bone cement having reduced bubbles. The bone cement powder istypically polymethylmethacrylate (PMMA) and the liquid mixed with thepowder is typically a liquid monomer methylmethacrylate (MMA). Powdergeysers are eliminated.

Mixing device 10 includes a hollow housing 12 having an open top, acylindrical sidewall and a closed bottom wall with an integral cartridgesocket 14 projecting up from the bottom wall. The housing also includesintegral vacuum tube attachment fitting 16 located on the sidewall nearthe closed bottom. The fitting defines a passage extending through thehousing sidewall. A restriction 18 in the fitting limits the outwardflow of air through the fitting. As shown in FIG. 1, one end of flexiblevacuum tube 20 is connected to fitting 16. The other end of the tube isattached to a conventional vacuum source or to specialized vacuum source110 shown in FIG. 9. The restriction 18 prevents a very sudden reductionof pressure within the housing when the housing is first connected to avacuum source without limiting pressure reduction within the housing.The pressure in the housing is reduced sufficiently slowly to preventpowder PMMA geysers. During mixing, the pressure in the device isreduced to the pressure of the source to withdraw released bubble gas.

It should be noted that the rate of outflow of air from the interior ofthe housing may be suitably reduced by placing an airflow restriction,like restriction 18, anywhere in the path of flow and through the vacuumsource. With most types of vacuum pumps, the restriction may even beplaced on the pump's outflow side. A number of restriction, located atdifferent points along the path of air flow, may be used to provide thetotal amount of restrictions which is required. Plural restrictions canfacilitate reduction of initial flow of air from the mixing device tocompensate for the properties of the particular operating room vacuumsystem, including the length and interior diameter of the vacuum tube,the vacuum achievable by the vacuum pump and the rate at which the pumpexhausts air from the mixing device.

A hollow cylindrical syringe cartridge 22 having opposed open and closedends, a cylindrical sidewall 24 and a diameter smaller than the diameterof housing 12 is fitted within the housing with the lower end of thecartridge seated in socket 14. Piston 26 closes the lower end of thecartridge. The piston has a flat upwardly facing mixing face 28. Thesidewall 24 and the mixing face 28 define cement mixing chamber 30.Filling funnel 32 is removably mounted on the upper open end ofcartridge 22 to facilitate pouring PMMA powder and liquid MMA into themixing chamber. The funnel is removed after mixing has been completedand before the cartridge is loaded in an applicator gun for flowing themixed bone cement to an application site.

Cap 34 is fitted on the open upper end of housing 12 and serves to closethe interior of the housing. The cap supports a manually operated threegear mixer drive 36. Crank arm 38 on the top of the cap actuates thedrive to rotate mixer 40 about mixer axis 42 and simultaneously move themixer in a circle around central chamber axis 44. The housing and capmay be made from plastic or other suitable material.

Three gear drive 36 includes an input drive shaft 46 located on chamberaxis 44 and extending through the thickness of cap 34 with ends aboveand below the cap. Crank arm 38 is attached to the upper end of shaft 46and carries a knob 48 extending upwardly from the outer end of the crankarm to permit manual rotation of the shaft. The drive 36 also includesan input gear 50 and hub 52 located on the lower end of shaft 46 insidethe cap. An interior gear 54 is formed on the circumference of recess 56in cap 34 and surrounds and is concentric with the chamber axis 44 andinput gear 50 which is also located in the recess. Mixer gear 58 islocated in the recess between the input gear and the interior gear andincludes teeth engaging the teeth of the input gear and the teeth of theinterior gear. The mixer gear 58 is mounted on a short rotary outputshaft 60 which extends into the bore of a mounting bushing 62 oncircular plate 64. The output shaft extends about halfway through thebore. The plate covers the recess 56 and is held against lower surfaceof cap 34 by a retainer collar 66 which has an inwardly facing lip 68extending under the circumferential edge of plate 64. The collar permitsrotation of the plate around the chamber axis 44 as the gear 50 isrotated by crank arm 38. The plate rotates on the lip. Hub 52 on gear 50extends through a central opening in plate 64 to permit relativerotation of the plate and gear.

Rotary mixer 40 is removably attached to shaft 60. The mixer includes ashort central shaft 70 having an upper end 72. End 72 is extended intothe bore of bushing 62 and removably attached to the lower end of outputshaft 60 so that rotation and movement of mixer gear 58 rotates andmoves the mixer. The connection between shafts 60 and 70 is ofconventional design and permits ready attachment and removal of mixersso that device 10 may be used to mix a number of batches of cement.

The mixer 40 includes a pair of vertical mixing arms 74 and 76 eachextending parallel to central shaft 70 along the length of the mixingchamber 30 in cartridge 22 and spaced an equal distance to either sideof the shaft. The upper ends of arms 74 and 76 are joined to the centralshaft at the top of the chamber. The lower ends of the arms are joinedby cross arm 78. The arm 78 is located immediately above the mixingsurface 28 of piston 26. The corner between the lower ends of verticalarms 74, 76 and the cross arm closely conforms to the radius at the lipof the piston 26.

Arms 74 and 76 are equally spaced on opposite sides of central shaft 70and are spaced apart from each other a distance slightly less than theradius of the interior of the mixing chamber 30. Each arm is spaced frommixer axis 42 a distance approximately equal to one quarter of thediameter of the mixing chamber. In this way, as shown in FIGS. 1 and 4,rotation of the mixer about axis 42 and movement or translation of themixer axis 42 around axis 44 moves each vertical arm 74, 76 through acontinuous path 80, 82. In FIG. 4, path 80 is shown stippled in order todistinguish the path visually from path 82. In each path the arms areswept through a number of loops 84 spaced around the circumference ofthe chamber sidewall 24 very close to the sidewall, and are moved alongsmooth curved sections or portions 86 extending between successive loops84 along the path and passing through the chamber axis 44.

Operation of the mixing device 10 will now be described.

Syringe cartridge 22 is placed in the empty housing 12 with the pistonend of the cartridge seated in socket 14. A filling funnel 32 is placedon the open end of the syringe cartridge as shown. The required amountsof dry PMMA powder and MMA liquid are poured into mixing chamber 30. Thecombined volume of the PMMA and MMA may fill the chamber to level 88,although greater or smaller volumes of bone cement may be mixed asrequired. See FIG. 1.

After the PMMA and MMA are placed in the chamber, the cap 34 withattached rotary mixer 40 is placed on the open end of the housing withmixer 40 extended down into the mixing chamber and the PMMA and MMAmixture and cross arm 78 immediately above mixing surface 28 as shown inFIG. 1. The cap seals the PMMA, MMA and trapped air in housing 12. Withthe vacuum source operating, vacuum tube 20 is connected to fitting 16to connect the interior of the mixer to the vacuum source. Mixing isstarted by turning crank 38.

When vacuum tube 20 is attached to fitting 16 restriction 18 preventsvery rapid reduction of the pressure in the interior of the housingduring initial mixing and wetting of the PMMA powder in chamber 30. Inthis way, the pressure within the chamber is slowly reduced to thepressure of the vacuum source for efficient removal of air from betweenparticles of dry PMMA without forming explosions or geysers of PMMApowder. Air trapped in the mixture, including bubble gas, is vacuumwithdrawn without entraining dry cement particles. After initial mixingof the cement, the pressure in the chamber is lowered to the pressure ofthe vacuum source.

The PMMA and MMA are mixed for a period of about 90 to 120 seconds.During the mixing cycle, crank 38 is rotated in one direction to rotateshaft 46 and gear 50 in the same direction. Rotation of the crank andinput gear 50 rolls the mixer gear 58 around the interior gear 54 in adirection of rotation about axis 42 opposite to the direction ofrotation of the crank around axis 44. The mixer is moved in a circlearound axis 44 at a slower speed than the crank because there are agreater number of teeth on the interior gear than on the input gear.

During mixing, the mixer moves or translates in a circle around chamberaxis 44, the mixer rotates about axis 42 and the vertical mixer arms 74and 76 follow the continuous paths 80 and 82 shown in FIG. 4. By usingthe gear ratios shown, each continuous path includes ten like loops 84which are spaced around the circumference of chamber 30 and joined bysmooth curved sections 86 passing through chamber axis 44. During each360 degree rotation of mixer 40 about mixer axis 42 each mixing arm 74and 76 is moved from the end of one loop along a curved section 84 tothe next successive loop. The individual adjacent loops swept by the twomixer arms are offset by 18 degrees. See FIG. 4. The rotary mixer isrotated three times around axis 44 in order to move the mixer arms alongthe complete lengths of paths 80 and 82.

Rotation of the crank during mixing moves the arms throughout thechamber sufficiently close to all of the cement in the chamber tothoroughly mix the bone cement components and slice throughsubstantially all of the gas bubbles trapped in the cement. The liquidcement flows in the chamber during mixing to further assure the cementis thoroughly mixed and bubbles are sliced. Released bubble gas is drawnaway by vacuum. Mixing is enhanced by sweeping arms 74 and 76 close pastthe sidewall of chamber 30 as they move through loops 84. As the armsmove past the sidewall, cement and liquid adhered to the arms and to thesidewall are mixed with the body of cement in chamber 30. Cement andliquid adhered to the mixing face 28 and cross arm are likewise mixedwith the cement in the chamber.

As the mixing arms are moved around paths 80 and 82, the arms slicethrough bubbles in the mixture and break bubbles. It is believed thatthe arms displace the viscous mixture to either side of the arms andcreate voids or spaces directly behind the arms with each void extendingvertically to and through the surface of the cement body at level 88.The arms extend from the bottom of the chamber up to and past the top ofthe body of cement in the chamber. Gas from bubbles broken by the armsis believed to flow up the voids and is vacuum-drawn from the mixingdevice. Shallow bubbles tend to rise through the cement to the surface88 and break. During mixing, the cement flows in the chamber so thatsubstantially all deep bubbles are broken by the arms and the freedbubble gas is vacuum withdrawn.

At the completion of the mixing cycle, the vacuum in the chamber isreleased by removing tube 20 from fitting 16, the cap is removed fromthe housing and the rotary mixer is withdrawn from the mixing chamber.The syringe cartridge containing the body of freshly mixed bone cementis removed from the housing socket, the funnel is removed and thecartridge is placed in a bone cement applicator. The well mixed andessentially bubble-free bone cement is then flowed to a prepared implantsite and the mounting stem of a prosthetic device is extended into thecement. The cement rapidly hardens to form a strong joint securing theprosthetic element in place. The joint is substantially free of gasinclusions.

As indicated, the mixer 40 is removably connected to shaft 60. Aftermixing and opening of the housing, the mixer 40 is detached from shaft60 and discarded. A new mixer may be inserted into bushing 62 to engageshaft 60 and prepare device 10 for mixing another batch of bone cement.

FIG. 5 illustrates a second embodiment vacuum tube attachment fitting100 formed in the wall of a housing 102 like housing 12 of mixing device10. The fitting 100 is similar to fitting 16 but has a concave exteriorshape and a small diameter tube mounting end 104 facing outwardly fromthe housing. One end of small diameter vacuum tube 106 is fitted on end104. The other end of the tube is attached to a vacuum source. This tubemay be of a diameter approximately equal to the diameter of tubing whichis used conventionally for flowing intravenous fluids and is appreciablysmaller in diameter than the diameter of conventional vacuum tubing 20.The diameter of conventional vacuum tubing is approximately 0.375 inchwhile the interior diameter of the small vacuum tube is less than 0.1inch. The interior diameter selected may be made sufficiently small toform a restriction which reduces the outward flow of air from theinterior of the housing during initial mixing to a rate insufficient tolift or draw dry PMMA powder up from the mixing chamber 30. Air flowedthrough tube 106 reduces the pressure in the housing to aid in removalof bubble gas.

Different types of vacuum sources may be used to withdraw air fromdevice 10 during bone cement mixing. These vacuum sources include theoperating room vacuum system, a manually actuated dedicated pumpoperated by compressed gas or electricity, or an automatic shutdownvacuum source as shown in FIG. 9.

FIGS. 10 and 11 illustrate a second embodiment mixer 90 similar to mixer40 in mixing device 10. Mixer 90 includes a central shaft like shaft 70and a pair of spaced parallel mixing arms 91 and 92 like arms 74 and 76.Cross arm 93 joins the lower ends of the mixing arms 91 and 92. Themixer 90 is removably attached to shaft 60 like mixer 40.

The cross arm 93 includes a pair of angled mixing blades 94 joined atthe center of the arm. Each blade extends from the center of the crossarm to the lower end of one of the mixing arms 91, 92. As shown in FIG.11, each blade includes a lead edge 95 located immediately above themixing face 28 of piston 26 and a deflector 96 sloping upwardly andrearwardly of the lead edge. The lead edges 95 of the two blades 94 facein opposite directions.

During bone cement mixing, mixer 90 is rotated in a direction to rotatethe leading edges around the mixing face 28 so that the powdered cement,liquid and cement mixture on the face of the piston are scraped from theface and deflected upwardly into the main body of cement in the mixingchamber and are thoroughly mixed with the body of cement. The mixture inthe main body of cement in the chamber is also drawn down into thespaces behind the blades during rotation of the mixer to further enhancemixing. In this way, mixer 90 positively scrapes the cement constituentsfrom the top of the piston and mixes them with the body of liquid cementin the mixing chamber. During mixing arms 91 and 92 follow paths likepaths 80 and 82 to thoroughly mix the cement and break bubbles. Releasedbubble gas is withdrawn as previously described.

Suitable indicia such as an arrow may be affixed to the top of cap 34 oron the handle to indicate the proper direction of rotation of handle 38required to rotate mixer 90 so that the lead edges of the mixing bladesare moved forward around the top of the piston and scrape material fromthe piston. Mixers 40 and 90 may be made from metal or molded plastic.

A second embodiment mixing device 210 is shown in FIGS. 6-8. The secondembodiment mixing device is similar to the first embodiment mixingdevice 10 but uses a manually operated two gear mixer drive 212.

Cap 34 supports drive 212. Crank arm 38 actuates the drive tosimultaneously rotate and move the mixer 40 in the same manner andaround the same paths 80 and 82 as previously described. Drive 212includes input drive shaft 46 located on chamber axis 44 and extendingthrough cap 34 and circular plate 214. Crank 38 is attached to the upperend of the shaft. Circular plate 214 is similar to circular plate 64except that hub 216 surrounds and is connected to shaft 46. The shaftholds the plate against the interior surface of the cap. The platecovers recess 56 in cap 34. Hub 216 of plate 214 is located withinrecess 56 with the top of the hub in contact with the upper surface ofthe recess. See FIG. 6.

Drive 212 also includes mixer gear 58 and interior gear 54 which isformed on the circumference of recess 56. The teeth of mixer gear 56 areengaged with the teeth of the interior gear. The mixer gear is mountedon short rotary output shaft 60 which extends into hub 62 and isremovably connected to shaft 70 to rotate mixer 40.

The housing 18 of mixing device 210 may include either a firstembodiment vacuum hose attachment fitting 16 shown in FIG. 6 or a secondembodiment vacuum hose attachment fitting 100 shown in FIG. 5.

Operation of mixing device 210 will now be described.

After the required amounts of PMMA and MMA are placed in chamber 30, thecap 34 supporting drive 212 and mixer 40 is placed on the top of housing18 sealing the contents of the housing with the mixer extending into thePMMA and MMA mixture. Vacuum tube 20 is then connected to fitting 16.

The PMMA and MMA are mixed by rotating crank 38 clockwise. As the crankis rotated clockwise, shaft 46 and plate 214 also rotate clockwise. Themixer gear 58 is moved clockwise around axis 44 and is rotated aboutaxis 42 in a counterclockwise direction. Arms 74 and 76 follow thecontinuous paths 80 and 82 shown in FIG. 4 and gas is withdrawn from themixture in the manner previously described. After mixing is completed,the tube is disconnected from the fitting. The cap is opened and thecement is flowed to an application site as described.

FIG. 9 illustrates a system 108 for mixing bone cement. The systemincludes an automatic shutdown vacuum source 110, a bone cement mixingdevice 112 and a vacuum tube 136 joining the source and device. Device112 may be identical to either device 10 or device 210 and includes avacuum tube attachment fitting 114 like either fitting 16 or 100.

The automatic shutdown vacuum source 110 includes a vacuum pump 116, alow pressure inlet line 118 connected to the pump inlet port and a highpressure discharge port 120. The pump 116 is powered by electric motor122 which is connected to a source of electricity through power line124. The vacuum line 126 connects the inlet line 118 to an electronicpressure transducer 128 which in turn is electrically connected toshutdown control circuit 130. A manually activated start switch isconnected to circuit 130. Power switch 123 in line 124 is controlled bycircuit 130. The control circuit 130 is of conventional design. Theelectronic pressure transducer 128 may be of the type manufactured byMotorola, Inc. of Schaumburg, Illinois.

Power switch 123 is normally open. Actuation of momentary-type start-upswitch 132 closes the switch 123. The control circuit 130 opens theswitch 123 to turn motor 122 off when a sudden increase in pressure inline 126 is sensed by transducer 128. A vacuum indicator 134, controlledby circuit 130, provides a visual indication of the level of vacuum inthe interior of device 112 during cement mixing. The indicator 134 mayhave an analog or digital read out.

Bone cement is mixed in the operating room. Mixer 112 is maintained in asterile field during mixing. Cement is mixed using vacuum source 110 byplacing a syringe cartridge in an empty housing, and attaching one endof sterile vacuum tube 136 to fitting 114. The other end of the tube isconnected to the inlet of line 118. At this time, the pump is not inoperation. The PMMA and MMA to be mixed are placed in the mixingchamber. The cap is then attached to the top of the housing with themixer extending into the mixing chamber. An assistant actuates switch132 to supply power to control circuit 130, close switch 123 and actuatemotor 122 and the vacuum pump 116. The vacuum pump withdraws air fromthe mixer without forming powder geysers. The cement is mixed and bubblegas is removed, as previously described. During mixing, the attendantmonitors indicator 134 to assure that the pressure within the mixer hasbeen properly reduced for efficient removal of bubble gas.

After mixing has been completed, vacuum tube 136 is disconnected fromfitting 114 and falls away, thereby allowing the pressure within themixing device to rise to atmospheric pressure. The device is maintainedin the sterile field at the time the vacuum tube 136 is removed fromfitting 114 so that sterile air flows into the interior of the deviceand does not contaminate the freshly mixed cement. The end of the tubemay fall into a nonsterile field. The cap is then removed from thehousing, the cartridge withdrawn, the mixed cement is flowed to theapplication site, and the prosthetic device is embedded in the cement.These operations are time-critical in order to introduce the cement tothe application site at a time when its viscosity is as low as possible.

Vacuum source 110 automatically shuts down the vacuum pump 116 withoutmanual intervention when vacuum tube 136 is removed from fitting 114.The electronic pressure transducer 128 senses the sudden increase ofpressure in line 118 resulting from removal of the tube from the fittingand the control circuit then immediately opens switch 123 to deactivatepump 116. Shutdown occurs automatically without a surgeon or attendanthaving to take the time to search for and actuate a shutdown switch orpedal to deactivate the vacuum pump.

Automatic shutdown of the vacuum source eliminates a variable intervaldelay in the time critical process of mixing and dispensing bone cement.Cement is delivered to the application site without wasting time tolocate and actuate a shutdown switch.

Furthermore, use of the automatic shutdown control eliminates thepossibility of people in the operating room shutting down the vacuumpump while the vacuum line is connected to the mixing device. Suchpremature shutdown of the vacuum pump could result in contamination ofthe bone cement in the mixing device due to vacuum aspiration ofnon-sterile material from the non-sterile pump area into the mixingchamber through the vacuum line.

While I have illustrated and described a preferred embodiment of myinvention, it is understood that this is capable of modification, and Itherefore do not wish to be limited to the precise details set forth,but desire to avail myself of such changes and alterations as fallwithin the purview of the following claims.

What I claim as my invention is:
 1. A device for mixing bone cement andremoving gas from the cement comprising:a) a hollow housing having awall, an open top and a vacuum tube attachment fitting defining apassage extending through the housing wall; b) a bone cement mixingchamber in the housing; c) a cap adapted to be fitted on the top of thehousing over the mixing chamber to close the housing; d) a rotary mixerhaving a central shaft and a first mixing arm located a distance to oneside of the central shaft, said mixing arm extending along the length ofthe mixing chamber to the bottom of the chamber; and e) a mixer drive onthe cap, the drive including,i) an input drive shaft rotatably mountedon the cap and having an end extending above the cap; ii) a rotary drivemember attached to the input drive shaft extending above the cap forrotating the input drive shaft; iii) an output drive member mounted onthe interior of the cap a distance away from the input drive shaft, theoutput drive member being connected to the rotary mixer central shaft sothat rotation of the drive member rotates the central shaft to move themixer arm in the mixing chamber; and iv) drive means joining the inputdrive shaft and the output drive member for simultaneously moving theoutput drive member along a closed path extending around the input driveshaft, rotating the output drive member about an axis located away fromthe input drive shaft, and moving the mixing arm along a first path inthe chamber having a number of loops located adjacent to and spacedaround the interior sidewall of the chamber and portions extendingacross the interior of the chamber between successive adjacent loops onthe first path.
 2. A device as in claim 1 wherein the mixing devicedrive means includes an interior gear on the cap surrounding the inputshaft and a mixer gear attached to the output drive member, said mixergear being located between said input drive shaft and said interior gearand being meshed with such gear.
 3. A device as in claim 2 including arecess formed inside of the cap, said gears being located in the recess.4. A device as in claim 3 wherein the interior gear extends around theperimeter of the recess.
 5. A device as in claim 4 wherein said rotarydrive member comprises a hand crank.
 6. A device as in claim 2 includinga bushing surrounding said output drive member and connection means formounting the bushing on the inside of the cap.
 7. A device as in claim 6wherein said connection means includes a disk joined to the bushing. 8.A device as in claim 7 including a connection joining the disk to theinput drive shaft so that the output drive member is rotated by theinput drive shaft.
 9. A device as in claim 6 including a drive gear onsaid input drive shaft, said drive gear engaging said mixer gear.
 10. Adevice as in claim 1 wherein said vacuum tube attachment fittingincludes restriction means in said passage for limiting the rate atwhich gas is vacuum withdrawn from the bone cement mixing chamber to arate insufficient to entrain particles of dry bone cement with withdrawngas during initial mixing.
 11. A device as in claim 1 wherein saidhousing includes a bottom wall and a syringe cartridge mounting memberon the interior of the bottom wall, and said mixing chamber comprising asyringe cartridge having a cylindrical wall and a piston in the lowerend of the cylindrical wall, said syringe cartridge being fitted withinsaid mounting member and having an open top adjacent the top of thehousing.
 12. A device as in claim 1 wherein said rotary mixer includes asecond mixing arm located 180 degrees opposite from said first mixingarm, both said mixing arms extend along the length of the mixer chamber,a cross arm joining the ends of the mixing arms, said mixing arms beingspaced apart a distance approximately equal to the interior radius ofsaid syringe cartridge, whereby said drive means moves the second mixingarm along a second path like said first path with the loops of thesecond path being spaced between the loops of the first path so thatsaid mixing arms are swept through or sufficiently close to the entirevolume of the mixing chamber to break bubbles captured within the cementduring mixing.
 13. A device as in claim 12 including a releasableconnection joining the output drive member and the mixer central shaft.14. A device as in claim 1 wherein said mixer drive means includes aninterior gear on the cap surrounding the input drive shaft, a mixer gearattached to the output drive member and meshed with the interior gear,and connection means for moving the output drive member around the inputdrive shaft.
 15. A device as in claim 14 wherein said connection meanscomprises a member joining the input drive shaft and the output driveshaft.
 16. A device as in claim 14 wherein said connection meansincludes a gear on said shaft meshed with the mixer gear.
 17. A deviceas in claim 1 wherein said vacuum attachment fitting has a wide inletend at one end of the passageway, a narrow outlet end away from theinlet end and the passageway has a convex wall extending between theends.
 18. A system for mixing bone cement including a device as in claim1, a vacuum source including a vacuum pump having an inlet port, avacuum line connecting said vacuum tube attachment fitting and saidinlet port, and pump shutdown means for deactivating the pump inresponse to a sudden increase of pressure at the inlet port.
 19. Asystem as in claim 18 wherein the vacuum source includes an electricpump motor, a power line for the motor, a shutdown switch in the powerline and an electronic pressure transducer connected to the inlet portand to the shutdown switch whereby said transducer senses a sudden riseof pressure and opens said switch.
 20. A system as in claim 18 includingrestriction means for limiting initial flow of gas out of the mixingchamber to a rate insufficient to entrain particles of dry bone cementwith the withdrawn gas.
 21. A device for mixing a volume of bone cementand removing gas from the cement, the device comprising:a) a hollowhousing having a wall, an open top and a vacuum tube attachment fittingdefining a passage through the wall; b) a hollow bone cement mixingchamber having an interior sidewall, an open top and a bottom, saidmixing chamber located in the housing; c) a cap adapted to be fitted onthe top of housing to close the housing top and overlie the chamber; d)a bone cement mixer in the mixing chamber having a first mixer armextending from the top of the chamber to a first end located at thebottom of the chamber; and e) a mixer drive supported on the cap, saiddrive including,i) an input drive member movably mounted on the cap; ii)an output drive member movably mounted on the inside of the cap andlocated away from the input drive member; said output drive member beingconnected to said bone cement mixer so that the output drive member andmixer move together; iii) a manual drive member outside the capoperatively connected to the input drive member for rotating the inputdrive member; and iv) a second mixer drive member joining the input andoutput drive members for simultaneously moving the output drive memberalong a first path within the mixing chamber, rotating the mixer aboutan axis away from the input drive member and moving the mixer arm alonga second path having a plurality of spaced loops located near thechamber sidewall and curved portions which extend through the chamberbetween successive loops along said second path, when the input drivemember is moved by the first mixer drive means.
 22. A device as in claim21 wherein the mixer also includes a second mixer arm like the first armlocated in the mixing chamber and spaced from the first mixer arm, and across arm joining the lower ends of the first and second arms end nearthe bottom of the mixing chamber, said second mixer arm movable along athird path like said second path as the output drive member is movedalong said first path and the mixer is rotated about said axis so thatthe first and second mixer arms are swept through or sufficiently closeto the entire volume of bone cement in the mixing chamber to break gasbubbles trapped in the bone cement and the third arm is swept over thebottom of the chamber.
 23. A device as in claim 22 wherein the cross armis a rod.
 24. A device as in claim 22 wherein the cross arm includes afirst mixing blade having a first leading edge and a first deflectorextending rearwardly of the first leading edge.
 25. A device as in claim24 wherein the cross arm includes a second mixing blade having a secondleading edge and a second deflector extending rearwardly of the secondlead edge and wherein each blade has a first side joined to the end of amixer arm and a second side joined to the second side of the otherblade.
 26. A device as in claim 25 wherein the first lead edges extendsin a first direction and the second lead edge extends in a seconddirection opposite the first direction.
 27. A device as in claim 25including a piston located in the bottom of the mixing chamber, saidpiston having a bone cement mixing surface facing the interior of themixing chamber, wherein the first and second lead edges are locatedadjacent the bone cement mixing surface so that as the mixer means isrotated, the leading edges scrape an amount of bone cement off themixing surface and direct the amount of cement upward to mix with thevolume of bone cement.